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Radial spherical plain bearings

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Radial spherical plain bearings

2024-08-10

Radial spherical plain bearings are important components in a variety of industrial applications, providing pivot support for rotating shafts and other moving parts.  Designed to carry radial, axial or combined loads, these bearings are widely used in machinery, automotive systems and aerospace equipment.  Understanding the classification of radial spherical bearings is essential to selecting the correct type for a specific application and ensuring optimal performance and service life.

Classification of radial spherical bearings

Radial spherical plain bearings can be classified based on several key factors, including their design, materials and performance characteristics.  By understanding these classifications, engineers and maintenance professionals can make informed decisions when selecting bearings for different applications.

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1. Design classification

Radial spherical plain bearings are available in a variety of designs to meet different load and motion requirements.  The most common designs include the following:

- Steel on steel: These bearings consist of an inner ring with a convex outer surface and an outer ring with a concave inner surface, both made of hardened steel.  They are suitable for heavy-duty applications and can withstand heavy radial and shock loads.

- Steel Bronze: In this design, the inner ring is made of hardened steel, while the outer ring is lined with a layer of bronze.  This design offers good wear resistance and is suitable for applications with moderate loads and oscillatory movements.

- Steel-PTFE composite: The inner ring of these bearings is made of hardened steel and the outer ring is lined with PTFE (polytetrafluoroethylene) composite.  They provide low friction, maintenance-free operation and are suitable for applications where lubrication is difficult or impractical.

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- Steel-PTFE Fabric: Similar to composite designs, these bearings have an inner ring made of hardened steel and an outer ring lined with PTFE fabric.  They have high load carrying capacity and are suitable for applications with heavy radial loads and limited lubrication.

2. Material classification

Radial spherical plain bearings are available in a variety of material combinations to suit different operating conditions and environmental factors.  Material selection can significantly affect bearing performance and service life.  Common material classifications include:

- Steel: Bearings in steel-on-steel or steel-on-bronze designs are made from hardened steel for high strength and durability.  Steel bearings are suitable for applications with heavy loads and harsh working conditions.

- PTFE (polytetrafluoroethylene): Bearings with PTFE composite or PTFE fabric lining offer low friction, self-lubricating properties and resistance to corrosion and wear.  These bearings are ideal for applications requiring maintenance-free operation and extended service life.

- Bronze: Bronze-lined bearings have good wear resistance and can withstand moderate loads and oscillatory movements.  They are suitable for applications requiring balanced load capacity and wear resistance.

3. Performance classification

Radial spherical plain bearings are also classified according to their performance characteristics, including load-carrying capacity, misalignment capability and operating temperature range.  These performance classifications assist in selecting the most appropriate bearing for a specific application:

- Load carrying capacity: The rated maximum radial and axial load carrying capacity of bearings determines their suitability for different applications.  High-performance bearings can withstand heavy loads and shock loads without premature failure.

- Misalignment Capability: Some bearings are designed to accommodate misalignment between the shaft and housing, allowing smooth operation even in applications with shaft deflection or misalignment.

- Operating Temperature Range: Bearings are rated for maximum and minimum operating temperatures, ensuring reliable performance under extreme temperature conditions.

Application of radial spherical bearings

Radial spherical plain bearings are widely used in a variety of industries and equipment, including:

- Machinery: These bearings are used in various machinery such as agricultural equipment, construction machinery and industrial machinery to support rotating shafts and moving parts.

- Automotive systems: Radial spherical plain bearings are important components in automotive suspension systems, steering linkages and other critical automotive applications.

- Aerospace Equipment: These bearings are used in aircraft landing gear, flight control systems and other aerospace applications where high performance and reliability are critical.

(1) GE... Type E: single seam outer ring, no lubricating oil groove. Can withstand radial loads and small axial loads in either direction.

(2) GE... Type ES: single seam outer ring with lubricating oil groove. Can withstand radial loads and small axial loads in either direction.

(3) GE... ES-2RS, GEEW... Model ES-2RS: Single seamed outer ring with lubricating oil groove and sealing ring on both sides. Can withstand radial loads and small axial loads in either direction.

(4) GE... ESN type: single-seam outer ring, GE... XSN type: double slit outer ring (split outer ring), with lubricating oil groove, the outer ring has a stop groove. Can withstand radial loads and small axial loads in either direction. However, when the axial load is borne by the stop ring, its ability to bear the axial load is reduced.

(5) GE... HS type: the inner ring has lubricating oil groove, double and half outer ring, the clearance can be adjusted after wear. Can withstand radial loads and small axial loads in either direction.

(6) GE... Type DE1: The inner ring is hardened bearing steel, and the outer ring is bearing steel. The inner ring is extruded during assembly, with lubricating oil groove and oil hole. Bearing with inner diameter less than 15mm, without lubricating oil groove and oil hole. Can withstand radial loads and small axial loads in either direction.

(7) GE... Type DEM1: The inner ring is hardened bearing steel and the outer ring is bearing steel. The inner ring is extruded during assembly. After the bearing is loaded into the bearing seat, the end groove is pressed out on the outer ring to make the bearing axially fixed. Can withstand radial loads and small axial loads in either direction.

(8) GE... DS type: The outer ring has an assembly groove and a lubrication groove. Limited to large size bearings. It can withstand radial loads and small axial loads in either direction (one side of the assembly groove cannot withstand axial loads).

In summary, the classification of radial spherical bearings is critical to understanding their design, materials and performance characteristics.  By considering these classifications, engineers and maintenance professionals can select the most appropriate bearing for a specific application, ensuring optimal performance, longevity and reliability.  Whether supporting heavy loads in industrial machinery or providing smooth operation in automotive and aerospace systems, radial spherical bearings play a vital role in a variety of applications, making them indispensable in engineering and technology. s component.